coolant leaking from fly wheel cover

Questions and requests about Technical Repairs of the CCKW
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sixbysix
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coolant leaking from fly wheel cover

Post by sixbysix »

Have started to see some drips of coolant coming from the fly wheel pan and am wondering what is the likely source. Vehicle running well otherwise .....
Motto
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Re: coolant leaking from fly wheel cover

Post by Motto »

On the GMC 270 as on the Chev 216 there is a welsh plug in the rear face of the crankcase that can only be accessed by removal of the bell housing. They do rot out and that is the most likely source of your leak.

David
sixbysix
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Re: coolant leaking from fly wheel cover

Post by sixbysix »

thanks David
...does that mean engine out to access it then?
Motto
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Re: coolant leaking from fly wheel cover

Post by Motto »

The plug replacement can be done without engine removal. You will have to block up under the sump to support the rear end of engine which could be a bit awkward if yours has the extension.
First off it's floor out, gearbox out, starter motor off, clutch out, flywheel out, support engine, remove engine mounts, remove bell housing. Remove and replace plug. Reassemble in reverse order.

David
Last edited by Motto on Thu Dec 11, 2014 2:33 pm, edited 1 time in total.
sixbysix
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Re: coolant leaking from fly wheel cover

Post by sixbysix »

Thanks David
dr deuce
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Re: coolant leaking from fly wheel cover

Post by dr deuce »

The rear one in my CCKW/GMC 302 rotted out a couple years ago. I pulled the engine and sent it to the machine shop to have all of them replaced. While it was there, I had them do the valves and install hardened exhaust valve seats to prevent valve seat recession from the unleaded gas.

I installed the head myself as the torque sequence on all of the GMC 302 engines is quite different.

Total cost about $900
Dr Deuce Over 50,000 driven miles in a CCKW
1942 CCKW closed cab shopvan
1943 CCKW closed cab cargo w/M32 MG mount
1944 CCKW open cab LeRoi Kompressor
1944 CCKW open cab F1 Aircraft fueler tanker
1945 CCKW open cab cargo w/artic cab
1942 Chev cargo
1942 Chev K51 Panel
1944 Chev M6 Bomb Truck
1942 GPW Jeep
http://home.comcast.net/~cckw/wsb/html/ ... 59870.html
Motto
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Re: coolant leaking from fly wheel cover

Post by Motto »

The 302 engine from all accounts is a huge improvement on the 270. Unfortunately in this country they are quite rare.
I recall taking a 270 cylinder head to an engine shop for a refurbish and when I went to pick it up the fellow commented that they had some difficulty machining the valve seats due to their hardness. I assumed after that they must have all been made that way. I've burnt the odd valve but never had any seat trouble.
The Chevrolet built 270 engine used in the T17E1 Staghound Armoured Car was fitted with much thicker exhaust valves than the CCKW engine, presumably because they were a little prone to burning valves. I acquired a couple of sets of these for use in my truck engines.

David
sixbysix
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Re: coolant leaking from fly wheel cover

Post by sixbysix »

"The plug replacement can be done without engine removal. You will have to block up under the sump to support the rear end of engine which could be a bit awkward if yours has the extension.
First off it's floor out, gearbox out, starter motor off, clutch out, flywheel out, support engine, remove engine mounts, remove bell housing. Remove and replace plug. Reassemble in reverse order."

David - does this mean I need to lower the back end of the engine a little to access the plug? From what I can see from underneath removing the bell housing would mean access to the plug is still at quite a steep angle .....
regards
Dave
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Re: coolant leaking from fly wheel cover

Post by Motto »

The rear end of the engine should lower sufficiently to allow the plug to be changed. You are going to have to release the exhaust pipe and radiator hose/s but I can't think of anything else that may cause problems. Just keep your eyes open.

David
dr deuce
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Re: coolant leaking from fly wheel cover

Post by dr deuce »

Maybe loosen the front motor mount bolts
Dr Deuce Over 50,000 driven miles in a CCKW
1942 CCKW closed cab shopvan
1943 CCKW closed cab cargo w/M32 MG mount
1944 CCKW open cab LeRoi Kompressor
1944 CCKW open cab F1 Aircraft fueler tanker
1945 CCKW open cab cargo w/artic cab
1942 Chev cargo
1942 Chev K51 Panel
1944 Chev M6 Bomb Truck
1942 GPW Jeep
http://home.comcast.net/~cckw/wsb/html/ ... 59870.html
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